There are a great many variables involved with any forge system, insulation "R" value, exhaust opening area, smoothness of burner penetrations, elevation, quality of forge and burner construction, jet diameter, tuning, etc., to name but a few. Yeah I have wondered that myself, I have done some research on this and have not been able to find any consensus. 1444 0 obj on Step 6. To mount the burner a pipe nipple was tapped and welded to the forge bottom. HellCote 3000 refractory cement and firebricks included with all models. �`qt+��Ð��[.���mb�R��b��W>O�c*�l�A The "U" bracket assembly is held in place with by the flat steel stock in the square tubing with the tapped bolts. and yup no idea why they use the term forge. I can post a pic if need be. Not sure but I think a full 20lbs tank of propane would last around 5-6 hours of constant use. More Diy. I … ceramic cruicible to make small 260 Brass ingots. Make sure that the area around the forge is free of combustible materials. The project is to design, build, and test a propane forge that will improve the quality and ease of knife making over a When I saw the propane bottle hookup I thought the same, they must have used it without a regulator. The written steps follow. Question Instead of using a bored-out stopper (pipe plug) with a setscrew to mount the accelerator, I put in a 1 1/4 to 3/8 bushing. 3. For building this DIY forge burner, you will need a drill, a set of bits, … Homemade Propane Forge Homemade forge fired by a propane burner. A forge allows the craftsman to change properties of metal such as its hardness, shape, and strength as a project dictates. The forge is ready to be used. The forge is small enough that I can run the burner at under 5 psi and keep the interior at a good working temperature.However, this burner design does work well in larger forges, many large forges even use multiple burners. If you drop hot steel on a rubber propane hose, you will not like it all! Brand new single burner propane blacksmith forge. Did you make this project? Here is an Instructable for building a propane burner or Google Ron Reil propane burner: https://www.instructables.com/id/How-to-Build-a-Propane-Forge-Burner/. 1 year ago The air tank I am using has a built in stand to keep it from falling over so this saves me a step or else I would need to add some feet. <>stream
Asi) Wearable Steampunk Style Spider, Airtank or freon tank or propane tank or steel tube (for the container), at least 10" wide. I am slowly acquiring the knowledge to build a NA propane forge with a Kao wool lining but when this one popped up for $50 I thought I'd grab it. Re: Propane forge burner design and tuning Another good site for info is the Blacksmithing for Beginners page on Facebook. 1.) on Introduction. There are several ways to accomplish this kind of metal work, but for the DIYer, a propane forge is the cleanest. When he put the info out there the acceptable coating for Kaowool to reduce the possibility of airborne ceramic particulate was just the ITC 100, it has since been challenged and updated. I realize this depends on the Forge construction/materials, the temp/humidity/weather conditions, and the amount/type of metal to be melted. I teach classes and do a pile of smithing and this forge gets it done. I am 100% going to make something like this. To keep the inside of forge so it is accessible a removable front opening was installed. Steel tube or iron pipe fitting sized for the propane burner, Piece of 14 gauge or similar thickness sheet steel. In order to build this forge burner, You will need a drill, a set of bits, and a couple of files. The general design you choose may have more to do with available materials. It is better to cut it a bit larger so you can trim it down. This video gives an in depth overview of a propane forge burner. The same goes for the power cord to the blower. <<083E047D6CAEB2110A00B0952454FE7F>]/Prev 1479030/XRefStm 1343>> Then the square stock was welded to the body of the forge, again brazing could be substituted. This video and instructable has been an amazing help. A piece of cement board makes a good surface to set the forge on. I'll leave it to your imagination to add the feet to what ever tank or tube you use, suggestions are some large bolts or weld on some tubing. The board is a rigid ceramic board and will be used for the opening and back wall of the forge, thickness is 1". The ceramic blanket and board needs to be stabilized so fibers do not become airborne when the forge is in operation. I have a whole aluminum beer cage. 1 year ago I did later cut a rectangular hole in the lid of the pot to cover the front - but this is not really necessary. Crank up the temperature of the propane burner and observe to make sure everything is working properly. * 1445 0 obj 1 year ago, It appears to be a standard 10 gallon portable air tank that can be purchased at most hardware or auto parts stores, Question Put some safety glasses on and have a fire extinguisher near by. A piece of flat steel stock was bent and welded to the "U" bracket. Propane Forge Burner Designs The Modified Side Arm Burner & New Mini-Side Arm Burner ... Michael writes, "I swiped an idea from Mike Porter’s book and added it to your sidearm burner design. x��RMk�@����j����%ٸ�V��\B�qRb�T��#Ǥ2�p����4Ƿ���������n����-L��UD3B0��z ���0�i�x��0x$@������ęKƥ�ZF��eݡ�e�ȁw. So, I have a propane burner I use in my forging. 0000001343 00000 n
The placement of the tube was at the top of the forge and placed on an angle. A piece of ceramic board was cut that was larger than the opening of the forge but the size of the opening is up to you as it needs to be big enough in my case to have tongs fit in and out. When working with these ceramic material wear a good quality respiratory and vacuum up any fibers after cutting. You will need an adjustable propane regulator with a gauge (acetylene regulators work), and about 5 feet of hose that is approved for propane. For the forge body is a portable air tank. Other refractories can be used and the application will be similar. 0000001705 00000 n
How to Build a 30 Kilovolt Wimshurst Machine! There are a few things I’m not familiar enough with to eyeball though. %PDF-1.6
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endobj Setup usually takes less than 10 minutes and is very simple. December 3, 2009. The forge body cylinder can be made from old Freon tank or a 20 pound propane tank. �Y��@Ҿ�V�S�-����� 9A���`�avb�� �5�U�
Z� I would appreciate some expert input on several questions. The bricks were placed and then cemented together using high heat stove cement. How to Build a Gas Forge Burner. Turn on the propane slowly and the forge should ignite. the castable to cure. 0000001728 00000 n
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� Perfect for Forged In Fire fans. The consistency should be like thin pancake batter. About: http://www.youtube.com/c/AndrewWorkshop. endstream To cut the brick a wet saw was used, other methods are using a chisel and hammer but the bricked I used were too brittle to cut using that method. The hole was marked and then cut out, I didn't have a hole saw the proper size so I drilled holes all the way around the circle and then used a Dremel with a cutting disc to cut it out. h�b```b``^��$��@����
(���02 The discussion is kind of painful, but there's some good info in the archive pages. Then it was transposed to a piece of foam board or cardboard and then traced onto the ceramic board. Featuring at the top of the list, this is a … I welded some aluminum stock for feet and a handle on the top. 2 years ago A note about ITC-100 refractory used to coat the kaowool, it works by far better than any other cement/mortar like refractory I have used in previous forges. endobj Which Metal Element names were you able to effectively melt in a Ceramic Cruicible? 1432 14 I want to melt 260 Brass scrap from cut-up materials in a small ?rectangle? <> Big, big thumbs up. 1432 0 obj As a blacksmith gas forge the atmospheric forge is a good starter gas forge. I have scrounged a 5 gallon air compressor (see Forge Body) and landed some free ceramic blanket from my local refractory wholesaler, so my build will be a cylinder shape. To make a template a piece of plastic was draped over the opening and traced out. LP, PROPANE GAS, GENERAL PURPOSE FORGE. I use the propane forge on a work stand. But you can use anything that is similar, such as a used Freon or propane tank. Actual the hearth has been called a forge for atleast a couple thousand years, the act of making something is called forging. trailer This forge comes complete. I texted a long text with questions and it disappeared. 99 ($239.99/Count) Witch is a little longer and the inside diameter then the air tank. size hole I should have in the front and one in the back ..if needed. I have used a steel pipe I found at the scrap yard that worked very well. In this Instructable I show you how to make a high efficiency propane forge. I have made a few forges so I have a good idea how they go together but I will give reference and credit to Ron Reil and his designs, that is where I learned how to build them over 12 years ago. Hells Forge Propane Gas Double Single and MAX Burner Units for Blacksmithing, Bladesmithing, Knifemaking, Farrier Forge Tools, Large size provides max workspace. 0000134020 00000 n
YouTube Video. When propane if used properly is a very safe fuel but bad things can still happen. If I used the same layers of the blanket. You want the burner so the nozzle is flush with the inside of the forge wall. A utility knife was used to cut the board. Question 0000002685 00000 n
At Majestic Forge, where you will find reliable and affordable propane gas forges, blacksmith gas forges and other specialty gas forges for sale. What size tank is this? The opening for the propane burner was cut open as well. How much or what volume of Propane Gas is used to heat up your Propane Forge during an average use? <>/MediaBox[0 0 612 792]/Parent 160 0 R/Resources<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI]>>/Rotate 0/StructParents 0/Tabs/S/Type/Page>> The circumference of the forge was measured and then the blanket was cut to size. The most common propane forge material is metal. %%EOF These are not exact, and may not even result in a successful forge, but they are a starting place for designing your own propane forge system. I tried this and it seems to work. Along with a couple of coats of refectory cement. It was fastened to the "U" bracket using coarse screws. xref The bottom of the forge needs to be lined with fire brick. BTW people, there is cold and hot forging. Now it only really would take about 45 minutes with my setup to get hot enough to melt brass. Here is a list of the main tools used, some may not be listed. 1434 0 obj You have been warned, I take no responsibility if something goes wrong.Always wear safety equipment when lighting and working on the burner. So I only have that long to forge. Using soft firebricks to make a rectangular chamber, then wrapping it in 2 layers of Kaowool makes a cube that fits perfectly in the 13 inch diameter pot. Over thousands of years of forging, these devices have evolved in one form or another as the essential features of this type of forge: 1. But you can use anything that is similar, such as a used Freon or propane tank. 0000003549 00000 n
1433 0 obj It was slowly brushed onto the inside of the forge and outside, just make sure to cover all exposed ceramic fiber surfaces. I LOVE this instructable. The back wall is the exhaust port and also can allow for longer pieces of metal to be worked in the forge. Can a ceramic front door or gate be safely and effectively added to help increase internal temperatures more quickly while reducing heat loss? Important Warning: Do not attempt this Instructable if you do not have experience with propane and how it burns. Here are some pics of the forge with measurements included for reference. 5.) English has developed over the last 1400 years, nevertheless that's plenty long enough to make your point. It needs to be mixed with water so it becomes like a slurry that can be applied with a paint brush. All you need is an Propane tank. 0000000016 00000 n
So I'm sending just part of the questions. If you are not comfortable around propane do not attempt this. That stuff is pretty bad for you. Is your Propane Forge recommended to be used only on concrete bricks, or a concrete floor, or in a sandy "pit" ? Ward Reducing Tees By Vin Marshall. Is the a formula for the inside diameter and length. RE design of Propane Forge. This burner is very large and can damage you and property. Forge #5 "Sandia Recuperative Forge Design" Note on an alternative to the Sandia Forge, the Clamshell Forge design: The Sandia Forge is a very sophisticated forge design requiring an extraordinary amount of labor to build. I want to get into blacksmithing and bladesmithing, you know, making knives, daggers, swords, maces, war hammers and the lot... Do it!!!
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